Outside Tuck Mailers

CustomPostalBoxes.com makes it simple for businesses to design and order custom boxes and affordable packaging online. Get quality custom mailer boxes, shipping boxes and more for any need you might have. With quick turnaround and low minimums, we’re a leading wholesale box manufacturer for a reason. We think outside the box and build packages so good, you won’t be able to contain yourself (pun intended). We offer free die and plates, custom design, a variety of sizes, and fast turnarounds for all of our clients.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush



Outside Tuck Mailers

Our outside tuck mailers provide a better fit for your literature products without bothering the contents inside or the added cost of custom packaging. Because outside tuck boxes are secured by tucking the flaps into the sidewall, these boxes won’t interfere or touch the products inside. Outside tuck boxes also provide double walled protection on 3 sides, making the box rather crush resistance. Each mailer is constructed from 200#, 32 ECT, corrugated, cardboard. We strive to offer accurate information and pricing, but mistakes, errors, and omissions can happen. On all products and pricing, we reserve the right to make adjustments due to such things as typos, errors, changing market conditions or discontinuation of products. All USA Shipping cannot be responsible for the manufacturer’s price and policy changes and therefore we reserve the right to make price changes, limit quantities or adjust unit or bundle counts on products without notice. All orders are accepted subject to prevailing prices at the time of shipment.

  • Front lock tabs provide secure closure
  • When assembled, mailer provides doublewall protection on 3 sides
  • Manufactured from strong 200#/ECT-32B oyster white corrugated
  • Ships and stores flat to save space


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